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In the deep end - Super Duty takes a dunking

Richard Bosselman

Sept 5, 2025

Ford’s rugged Ranger has undertaken a wilderness test to sign off an impressive wading ability.  

AS fun as a good splash around can be, water crossings are never to be taken lightly when you’re off-roading - just a little amount in the engine could mean you’re stuck and facing an expensive rebuild.

Electronics don’t like H2O much, either.

Ford’s now keen to spruik the lengths it has gone to to ensure Ranger Super Duty, a mightily muscled version of New Zealand’s top-selling ute set to land next year for a still-undisclosed price (yes, regardless Australia settled its stickers yonks ago), is well prepared for taking on deepish water.

Testing at its proving ground and then in the Australian wilderness has confirmed the heavy-duty ute can handle 850 millimetres of water at controlled speeds.

The programme began at Ford’s You Yangs Proving Ground near Geelong, Melbourne.

It was chucked into a concrete water bath capable of being filled to more than a metre deep allowed systematic testing in repeatable conditions. 

“We started shallow – 50 millimetres – because each depth tells a different engineering story,” programme engineer Drew O’Shannassy explained.

Because? Shallow crossings helped assess the durability of components under the vehicle, while deeper runs focused on sealing for the intake and other systems. 

Engineers also measured the significant forces acting on the vehicle during deep wading, ensuring every seal prevented water intrusion.

Months later, the team took prototypes to an off-roading trial recognised as one of Australia’s most spectacular.

The Crooked River Track between the towns of Dargo and Talbotville in Victoria traverses 230 kilometres in its entirety - Ford doesn’t say if they did the whole route - and appears to be no easy go, according to web research.

A rugged clamber through semi-alpine bush, mud and rocky terrain goes to an elevation of 1716 metres and includes 27 consecutive river crossings. 

As Ford notes, unlike the controlled test bath, river conditions varied by depth, flow rate and bottom surface, providing the ultimate real-world validation.

“The first crossing always gets your heart pumping,” vehicle integration engineer Tim Postgate said in a release share from the brand.

“You’ve done the maths and the lab work, but watching the truck’s nose dip into rushing water makes it real.”

No trucks were harmed in this exercise. The Super Duty maintained its targeted wading depth. Key system breathers, including those for the transmission and differentials, were positioned safely above the 850mm level, while a factory-fitted Safari snorkel provided secure airflow.

The snorkel itself was the product of a collaboration between Ford designers and off-road specialists Safari. 

Final validation at Crooked River confirmed the combined design and engineering effort. For Ford, the testing was about more than proving capability on paper.

“These features aren’t for show,” Postgate said. 

“They provide peace of mind for customers facing the unexpected realities of nature.”

This is the second hardman test Ford has recently crowed about for the model. Last month it talked up how Super Duty had been put through a big trial by mire - a mud-pack test.

Showing how it could sustain packing on as much performance-sapping mud as possible was to again an integrity test.

Rob Hugo from Ford Australia explained: “Mud is one of a truck’s greatest enemies.

“It can add significant weight, prevent airflow and act as an insulator, causing components to heat up much quicker. 

“It’s highly corrosive and can clog up fans and alternators, preventing them from running correctly.”